Load monitoring by statistical quality control and analytical control parameters.
Data logging for process parameters.
Feed sensors to streamline and ensure uniform processing.
Load sensors for equal distribution of load.
Lubrication feed sensors to optimise production.
Machine overload sensors for maximum efficiency.
Precision Machining: CNC (Computer Numerical Control) machines are widely used in fastener manufacturing for their exceptional precision and accuracy in creating intricate and complex shapes, threads, and profiles.
Reproducibility: CNC machines ensure high levels of consistency and repeatability in producing fasteners, resulting in uniform products with minimal variations.
High Production Rates: CNC machines can work continuously and at high speeds, enabling fast production rates, crucial for meeting demand in large-scale fastener manufacturing.
Customisation: CNC machines allow for easy adjustments and programming changes, making it simple to produce custom fasteners with specific dimensions, threads, and shapes.
Complex Geometries: CNC machines excel in manufacturing fasteners with complex geometries, such as special head designs, flanges, and unique thread profiles.
Rolling pressure monitoring systems to control friction.
Rolling operation monitored by statistical quality control and analytical control parameters.
Automatic washer assembly machine.
Machine overload sensors. For maximum efficiency.
Auto loader setup for uniform feed and zero error.
Fully automatic heat treatment furnace setup for metal strengthening.
Separates programs for variety of strengthening processes.
PLC and completely automated (SCADA) controlling and recording system.
Zone wise safety temperature sensors.
Optical pyrometers for material temperature measuring.
Complete furnace thermal mapping done in house and by government approved labs.
Zone wise Oxy probes for carburising process for controlling oxygen and carbon presence.
RPM monitors and oil level indicators with alarm systems for safety.
Fully automatic plating lines with online PLC and SCADA control.
Data retention of 11 years.
Online filtration system for all processes.
Progalvano company, Italian make, world’s most reliable danglers.
Ripple factor controlled through rectifiers at less than 1%.
Online filtered and auto dosed zinc generation setup.
Ion exchange filter on all passivations.
World leading single chemical supplier for complete line.
Auto dosing for all chemical.
9 probe Hydrogen De-embrittlement setup available to ensure good ductility of plated parts.
Machining and Grinding: Secondary machining operations such as turning, milling, and grinding can be used to achieve tight tolerances, specific shapes, or custom features on fasteners.
Drilling and Tapping: Fasteners may require additional holes or tapped threads to accommodate various assembly requirements. Drilling and tapping operations ensure precise hole placement and threading.
Chamfering and Deburring: Chamfering the edges of fasteners removes sharp edges and burrs, enhancing safety and ease of handling during assembly. It also improves the appearance of the fastener.
Stress Relieving: Some fasteners may undergo stress relieving processes to reduce internal stresses and improve dimensional stability.
Machining and Grinding: Secondary machining operations such as turning, milling, and grinding can be used to achieve tight tolerances, specific shapes, or custom features on fasteners.
Drilling and Tapping: Fasteners may require additional holes or tapped threads to accommodate various assembly requirements. Drilling and tapping operations ensure precise hole placement and threading.
Chamfering and Deburring: Chamfering the edges of fasteners removes sharp edges and burrs, enhancing safety and ease of handling during assembly. It also improves the appearance of the fastener.
Stress Relieving: Some fasteners may undergo stress relieving processes to reduce internal stresses and improve dimensional stability.
Machining and Grinding: Secondary machining operations such as turning, milling, and grinding can be used to achieve tight tolerances, specific shapes, or custom features on fasteners.
Drilling and Tapping: Fasteners may require additional holes or tapped threads to accommodate various assembly requirements. Drilling and tapping operations ensure precise hole placement and threading.
Chamfering and Deburring: Chamfering the edges of fasteners removes sharp edges and burrs, enhancing safety and ease of handling during assembly. It also improves the appearance of the fastener.
Stress Relieving: Some fasteners may undergo stress relieving processes to reduce internal stresses and improve dimensional stability.
