Infrastructure
Progressive multi station part forging.
Load monitoring by statistical quality control and analytical control parameters.
Data logging for process parameters.
Feed sensors to streamline and ensure uniform processing.
Load sensors for equal distribution of load.
Lubrication feed sensors to optimise production.
Machine overload sensors for maximum efficiency.
| MACHINE | QUANTITY | CAPACITY (Monthly) |
|---|---|---|
|
BOLT FORMER |
24 |
500 TONNES |
|
HEADER |
16 |
300 TONNES |
|
TRIMMER |
5 |
70 TONNES |
|
NUT FORMER |
3 |
50 TONNES |
|
NUT PART FORMER |
3 |
45 TONNES |
|
OPEN DIE HEADER |
2 |
30 TONNES |
Precision Machining: CNC (Computer Numerical Control) machines are widely used in fastener manufacturing for their exceptional precision.
Reproducibility: CNC machines ensure high levels of consistency and repeatability.
High Production Rates: CNC machines can work continuously and at high speeds.
Customisation: CNC machines allow for easy adjustments and programming changes.
Complex Geometries: CNC machines excel in manufacturing fasteners with complex geometries
| MACHINE | QUANTITY | CAPACITY |
|---|---|---|
|
CNC |
7 |
Content |
|
TRAUB |
12 |
Content |
|
GRINDER |
7 |
Content |
|
DRILLING |
7 |
Content |
| MACHINE | QUANTITY | CAPACITY |
|---|---|---|
|
FLAT ROLLING |
35 |
Content |
|
WASHER ASEEMBLY |
7 |
Content |
|
ROUND ROLLING |
3 |
Content |
Fully automatic heat treatment furnace setup for metal strengthening.
Separates programs for variety of strengthening processes.
PLC and completely automated (SCADA) controlling and recording system.
Zone wise safety temperature sensors.
Optical pyrometers for material temperature measuring.
Complete furnace thermal mapping done in house and by government approved labs.
Zone wise Oxy probes for carburising process for controlling oxygen and carbon presence.
RPM monitors and oil level indicators with alarm systems for safety.
| MACHINE | QUANTITY | CAPACITY |
|---|---|---|
|
MESH BELT FURNACE |
1 |
12 TONNES/ DAY |
Fully automatic plating lines with online PLC and SCADA control.
Data retention of 11 years.
Online filtration system for all processes.
Progalvano company, Italian make, world’s most reliable danglers.
Ripple factor controlled through rectifiers at less than 1%.
Online filtered and auto dosed zinc generation setup.
Ion exchange filter on all passivations.
World leading single chemical supplier for complete line.
Auto dosing for all chemical.
9 probe Hydrogen De-embrittlement setup available to ensure good ductility of plated parts.
Approved by- Maruti Suzuki, GM, Ford, Tata, Honda..
| MACHINE | QUANTITY | CAPACITY |
|---|---|---|
|
BARREL PLATING PLANT |
1 |
10 TONNES/DAY |
|
HDE OVEN |
1 |
800 KGS/ PER BATCH |
Machining and Grinding: Secondary machining operations such as turning, milling, and grinding can be used to achieve tight tolerances, specific shapes, or custom features on fasteners.
Drilling and Tapping: Fasteners may require additional holes or tapped threads to accommodate various assembly requirements. Drilling and tapping operations ensure precise hole placement and threading.
Chamfering and Deburring: Chamfering the edges of fasteners removes sharp edges and burrs, enhancing safety and ease of handling during assembly. It also improves the appearance of the fastener.
Stress Relieving: Some fasteners may undergo stress relieving processes to reduce internal stresses and improve dimensional stability.
| 6Table Header | Table Header | Table Header | Table Header |
|---|---|---|---|
|
Content |
Content |
Content |
Content |
| MACHINE | QUANTITY | TONNAGE |
|---|---|---|
|
POWER PRESS |
2 |
10 TONNES |
|
POWER PRESS |
2 |
20 TONNES |
|
POWER PRESS |
2 |
30 TONNES |
|
POWER PRESS |
2 |
50 TONNES |
